ANNA UNIVERSITY CHENNAI :: CHENNAI 600 025
AFFILIATED INSTITUTIONS
CURRICULUM – R 2008
B.E MECHANICAL ENGINEERING
Code No. Course Title L T P C
THEORY
GE 2022 Total Quality Management 3 0 0 3
ME 2401 Mechatronics 3 0 0 3
ME 2402 Computer Integrated Manufacturing 3 0 0 3
ME 2403 Power Plant Engineering 3 0 0 3
Elective – II 3 0 0 3
Elective – III 3 0 0 3
PRACTICALS
ME 2404 Computer Aided Simulation & Analysis Laboratory 0 0 3 2
ME 2405 Mechatronics Laboratory 0 0 3 2
TOTAL 18 0 6 22
Elective
Code No. Course Title L T P C
THEORY
ME 2027 Process Planning & Cost Estimation 3 0 0 3
ME 2028 Robotics 3 0 0 3
ME 2029 Design of Jigs, Fixtures & Press Tools 3 0 0 3
ME 2030 Composite Materials 3 0 0 3
ME 2031 Thermal Turbomachines 3 0 0 3
ME 2032 Computational Fluid Dynamics 3 0 0 3
ME 2034 Nuclear Engineering 3 0 0 3
GE2022 TOTAL QUALITY MANAGEMENT L T P C
3 0 0 3
UNIT I INTRODUCTION 9
Introduction - Need for quality - Evolution of quality - Definition of quality - Dimensions of
manufacturing and service quality - Basic concepts of TQM - Definition of TQM – TQM
Framework - Contributions of Deming, Juran and Crosby – Barriers to TQM.
UNIT II TQM PRINCIPLES 9
Leadership – Strategic quality planning, Quality statements - Customer focus –
Customer orientation, Customer satisfaction, Customer complaints, Customer retention -
Employee involvement – Motivation, Empowerment, Team and Teamwork, Recognition
and Reward, Performance appraisal - Continuous process improvement – PDSA cycle,
5s, Kaizen - Supplier partnership – Partnering, Supplier selection, Supplier Rating.
UNIT III TQM TOOLS & TECHNIQUES I 9
The seven traditional tools of quality – New management tools – Six-sigma: Concepts,
methodology, applications to manufacturing, service sector including IT – Bench marking
– Reason to bench mark, Bench marking process – FMEA – Stages, Types.
UNIT IV TQM TOOLS & TECHNIQUES II 9
Quality circles – Quality Function Deployment (QFD) – Taguchi quality loss function –
TPM – Concepts, improvement needs – Cost of Quality – Performance measures.
UNIT V QUALITY SYSTEMS 9
Need for ISO 9000- ISO 9000-2000 Quality System – Elements, Documentation, Quality
auditing- QS 9000 – ISO 14000 – Concepts, Requirements and Benefits – Case studies
of TQM implementation in manufacturing and service sectors including IT.
TOTAL : 45 PERIODS
TEXT BOOK:
1. Dale H.Besterfiled, at., “Total Quality Management”, Pearson Education Asia,
Third Edition, Indian Reprint (2006).
REFERENCE BOOKS:
1. James R. Evans and William M. Lindsay, “The Management and Control of Quality”,
6th Edition, South-Western (Thomson Learning), 2005.
2. Oakland, J.S. “TQM – Text with Cases”, Butterworth – Heinemann Ltd., Oxford, 3rd
Edition, 2003.
3. Suganthi,L and Anand Samuel, “Total Quality Management”, Prentice Hall (India)
Pvt. Ltd.,2006.
4. Janakiraman,B and Gopal, R.K, “Total Quality Management – Text and Cases”,
Prentice Hall (India) Pvt. L
ME2401 MECHATRONICS L T P C
3 0 0 3
(COMMON TO MECHANICAL AND PRODUCTION- VI SEMESTER)
UNIT I MECHATRONICS, SENSORS AND TRANSDUCERS 9
Introduction to Mechatronics Systems – Measurement Systems – Control Systems –
Microprocessor based Controllers. Sensors and Transducers – Performance
Terminology – Sensors for Displacement, Position and Proximity; Velocity, Motion,
Force, Fluid Pressure, Liquid Flow, Liquid Level, Temperature,Light Sensors – Selection
of Sensors
UNIT II ACTUATION SYSTEMS 9
Pneumatic and Hydraulic Systems – Directional Control Valves – Rotary Actuators.
Mechanical Actuation Systems – Cams – Gear Trains – Ratchet and pawl – Belt and
Chain Drives – Bearings. Electrical Actuation Systems – Mechanical Switches – Solid
State Switches – Solenoids – Construction and working principle of DC and AC Motors
– speed control of AC and DC drives, Stepper Motors-switching circuitries for stepper
motor – AC & DC Servo motors
UNIT III SYSTEM MODELS AND CONTROLLERS 9
Building blocks of Mechanical, Electrical, Fluid and Thermal Systems, Rotational –
Transnational Systems, Electromechanical Systems – Hydraulic – Mechanical Systems.
Continuous and discrete process Controllers – Control Mode – Two – Step mode –
Proportional Mode – Derivative Mode – Integral Mode – PID Controllers – Digital
Controllers – Velocity Control – Adaptive Control – Digital Logic Control – Micro
Processors Control.
UNIT IV PROGRAMMING LOGIC CONTROLLERS 9
Programmable Logic Controllers – Basic Structure – Input / Output Processing –
Programming – Mnemonics – Timers, Internal relays and counters – Shift Registers –
Master and Jump Controls – Data Handling – Analogs Input / Output – Selection of a
PLC.
UNIT V DESIGN OF MECHATRONICS SYSTEM 9
Stages in designing Mechatronics Systems – Traditional and Mechatronic Design -
Possible Design Solutions. Case studies of Mechatronics systems- Pick and place
Robot- Autonomous mobile robot-Wireless suriviellance balloon- Engine Management
system- Automatic car park barrier.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Bolton,W, “Mechatronics” , Pearson education, second edition, fifth Indian Reprint,
2003
2. Smaili.A and Mrad.F , "Mechatronics integrated technologies for intelligent
machines", Oxford university press, 2008
REFERENCES:
1. Rajput. R.K, A textbook of mechatronics, S. Chand & Co, 2007
2. Michael B. Histand and David G. Alciatore, “ Introduction to Mechatronics and
Measurement Systems”, McGraw-Hill International Editions, 2000.
3. Bradley D. A., Dawson D., Buru N.C. and. Loader A.J, “Mechatronics”, Chapman and
Hall, 1993.
4. Dan Necsulesu, “Mechatronics”, Pearson Education Asia, 2002 (Indian Reprint).
5. Lawrence J. Kamm, “Understanding Electro – Mechanical Engineering”, An
Introduction to Mechatronics, Prentice – Hall of India Pvt., Ltd., 2000.
6. Nitaigour Premchand Mahadik, “Mechatronics”, Tata McGraw-Hill publishing
Company Ltd, 2003
ME2402 COMPUTER INTEGRATED MANUFACTURING L T P C
3 0 0 3
OBJECTIVE:
This course will enable the student
To gain knowledge about the basic fundamental of CAD.
To gain knowledge on how computers are integrated at various levels of planning
and manufacturing understand computer aided planning and control and computer
monitoring.
UNIT I COMPUTER AIDED DESIGN 9
Concept of CAD as drafting and designing facility, desirable features of CAD package,
drawing features in CAD – Scaling, rotation, translation, editing, dimensioning, labeling,
Zoom, pan, redraw and regenerate, typical CAD command structure, wire frame
modeling, surface modeling and solid modeling (concepts only) in relation to popular
CAD packages.
UNIT II COMPONENTS OF CIM 9
CIM as a concept and a technology, CASA/Sme model of CIM, CIM II, benefits of CIM,
communication matrix in CIM, fundamentals of computer communication in CIM – CIM
data transmission methods – seriel, parallel, asynchronous, synchronous, modulation,
demodulation, simplex and duplex. Types of communication in CIM – point to point
(PTP), star and multiplexing. Computer networking in CIM – the seven layer OSI model,
LAN model, MAP model, network topologies – star, ring and bus, advantages of
networks in CIM
UNIT III GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS
PLANNING 9
History Of Group Technology – role of G.T in CAD/CAM Integration – part families-
classification and coding – DCLASS and MCLASS and OPTIZ coding systems – facility
design using G.T – benefits of G.T – cellular manufacturing.Process planning - role of
process planning in CAD/CAM Integration – approaches to computer aided process
planning – variant approach and generative approaches – CAPP and CMPP systems.
UNIT IV SHOP FLOOR CONTROL AND INTRODUCTION TO FMS 9
shop floor control – phases – factory data collection system – automatic identification
methods – Bar code technology – automated data collection system.
FMS – components of FMS – types – FMS workstation – material handling and storage
system –FMS layout- computer control systems – applications and benefits.
UNIT V COMPUTER AIDED PLANNING AND CONTROL AND COMPUTER
MONITORING 9
Production planning and control – cost planning and control – inventory management –
material requirements planning (MRP) – shop floor control. Lean and Agile
Manufacturing. Types of production monitoring systems – structure model of
manufacturing – process control and strategies – direct digital control.
TOTAL: 45 PERIODS
TEXT BOOK:
Mikell. P. Groover “Automation, Production Systems and Computer Integrated
Manufacturing”, Pearson Education 2001.
REFERENCES:
1. Mikell. P. Groover and Emory Zimmers Jr.,“CAD/CAM”, Prentice hall of India Pvt.
Ltd., 1998.
2. James A. Regh and Henry W. Kreabber, “Computer Integrated Manufacturing”,
Pearson Education second edition, 2005.
3. Chris McMahon and Jimmie Browne, “CAD CAM Principles, Practice and
Manufacturing Management”, Pearson Education second edition, 2005.
4. Ranky, Paul G., “Computer Integrated Manufacturing”, Prentice hall of India Pvt. Ltd.,
2005.
5. Yorem Koren, “ Computer Integrated Manufacturing”, McGraw Hill, 2005.
6. P N Rao, “ CAD/CAM Principles and Applications”, TMH Publications, 2007.
ME2403 POWER PLANT ENGINEERING L T P C
3 0 0 3
OBJECTIVE:
To understand the various components , operations and applications of different
types of power plants
UNIT I INTRODUCTION TO POWER PLANTS AND BOILERS 9
Layout of Steam , Hydel , Diesel , MHD, Nuclear and Gas turbine Power Plants
Combined Power cycles – comparison and selection , Load duration Curves, Steam
boilers and cycles – High pressure and Super Critical Boilers – Fluidised Bed Boilers
UNIT II STEAM POWER PLANT 9
Fuel and ash handling ,Combustion Equipment for burning coal, Mechanical Stokers.
Pulveriser, Electrostatic Precipitator, Draught- Different Types, Surface condenser
types, cooling Towers
UNIT III NUCLEAR AND HYDEL POWER PLANTS 9
Nuclear Energy-Fission , Fusion Reaction, Types of Reactors, Pressurized water reactor
,Boiling water reactor, Waste disposal and safety Hydel Power plant- Essential
elements, Selection of turbines, governing of Turbines- Micro hydel developments
UNIT IV DIESEL AND GAS TURBINE POWER PLANTS 9
Types of diesel plants, components , Selection of Engine type, applications-Gas turbine
power plant- Fuels- Gas turbine material – open and closed cycles- reheating –
Regeneration and intercooling – combines cycle
UNIT V OTHER POWER PLANTS AND ECONOMICS OF POWER PLANTS 9 Geo thermal- OTEC- tidel- Pumped storage –Solar central receiver system Cost of
electric Energy- Fixed and operating costs-Energy rates- Types tariffs- Economics of
load sharing, comparison of various power plants.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Arora S.C and Domkundwar S, “A Course in Power Plant Engineering”, Dhanpat Rai
, 2001
2. Nag P.K ,”Power Plant Engineering”. Third edition Tata McGraw- Hill ,2007
REFERENCES:
1. EI-Wakil M.M ,Power “Plant Technology,” Tata McGraw-Hill 1984
2. K.K.Ramalingam , “ Power Plant Engineering “, Scitech Publications, 2002
3. G.R,Nagpal , “Power Plant Engineering”, Khanna Publishers 1998
4. G.D.Rai, “Introduction to Power Plant Technology” Khanna Publishers,1995
ME2404 COMPUTER AIDED SIMULATION AND ANALYSIS L T P C
LABORATORY 0 0 3 2
LIST OF EXPERIMENTS
A. SIMULATION 8
Simulation of Air conditioning system with condenser temperature and evaporator
temperatures as input to get COP using C /MAT Lab.
Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab.
Simulation of cam and follower mechanism using C / MAT Lab.
B. ANALYSIS (SIMPLE TREATMENT ONLY) 37
1. Stress analysis of a plate with a circular hole.
2. Stress analysis of rectangular L bracket
3. Stress analysis of an axi-symmetric component
4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends)
5. Mode frequency analysis of a 2 D component
6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)
7. Harmonic analysis of a 2D component
8. Thermal stress analysis of a 2D component
9. Conductive heat transfer analysis of a 2D component
10. Convective heat transfer analysis of a 2D component
TOTAL: 45 PERIODS
LIST OF EQUIPMENTS
(For a batch of 30 students)
Computer System 30
17” VGA Color Monitor
Pentium IV Processor
40 GB HDD
512 MB RAM
Color Desk Jet Printer 01
Software
Suitable analysis software 30 licenses
C / MATLAB 5 licenses
ME2405 MECHATRONICS LABORATORY L T P C
0 0 3 2
(COMMON TO MECHANICAL AND PRODUCTION VI SEMESTER)
LIST OF EXPERIMENTS
1. Design and testing of fluid power circuits to control
(i) velocity (ii) direction and (iii) force of single and double acting actuators
2. Design of circuits with logic sequence using Electro pneumatic trainer kits.
3. Simulation of basic Hydraulic, Pneumatic and Electric circuits using software
4. Circuits with multiple cylinder sequences in Electro pneumatic using PLC
5. Speed Control of AC & DC drives
6. Servo controller interfacing for DC motor
7. PID controller interfacing
8. Stepper motor interfacing with 8051 Micro controller
(i) full step resolution (ii) half step resolution
9. Modeling and analysis of basic electrical, hydraulic and pneumatic systems
using LAB VIEW
10. Computerized data logging system with control for process variables like
pressure flow and temperature.
TOTAL: 45 PERIODS
LIST OF EQUIPMENT
(For a batch of 30 students)
1. Basic Pneumatic Trainer Kit with manual and electrical controls/
PLC Control each - 1 No.
2. Basic Hydraulic Trainer Kit - 1 No.
3. Hydraulics and Pneumatics Systems Simulation Software /
Automation studio sets - 10 No
4. 8051 - Microcontroller kit with stepper motor and drive circuit sets - 2 No.
5. LAB VIEW software with Sensors to measure Pressure,
Flow rate, direction, speed, velocity and force.seats - 2 No.
ELECTIVES
ME2027 PROCESS PLANNING AND COST ESTIMATION L T P C
(COMMON TO MECHANICAL AND PRODUCTION - CORE) 3 0 0 3
OBJECTIVE:
To introduce the process planning concepts to make cost estimation for various
products after process planning
UNIT I WORK STUDY AND ERGONOMICS 10
Method study – Definition – Objectives-Motion economy- Principles – Tools and
Techniques-Applications – Work measurements- purpose – use – procedure – tools and
techniques- Standard time –Ergonomics – principles – applications.
UNIT II PROCESS PLANNING 10
Definition – Objective – Scope – approaches to process planning- Process planning
activities – Finished part requirements- operating sequences- machine selection –
material selection parameters- Set of documents for process planning- Developing
manufacturing logic and knowledge- production time calculation – selection of cost
optimal processes.
UNIT III INTRODUCTION TO COST ESTIMATION 7
Objective of cost estimation- costing – cost accounting- classification of cost- Elements
of cost.
UNIT IV COST ESTIMATION 8
Types of estimates – methods of estimates – data requirements and sources- collection
of cost- allowances in estimation.
UNIT V PRODUCTION COST ESTIMATION 10
Estimation of material cost, labour cost and over heads, allocation of overheads –
Estimation for different types of jobs.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Sinha.B.P., "Mechanical Estimating and Costing", Tata McGraw-Hill, Publishing Co.,
1995
REFERENCES:
1. Phillip.F Ostwalal and Jairo Munez, "Manufacturing Processes and systems", John
Wiley, 9th Edition, 1998
2. Russell.R.S and Tailor, B.W, "Operations Management", PHI, 4th Edition, 2003.
3. Chitale.A.V. and Gupta.R.C., "Product Design and Manufacturing", PHI, 2nd Edition,
2002.
ME2028 ROBOTICS L T P C
3 0 0 3
(COMMON TO MECHANICAL, AUTOMOBILE AND PRODUCTION - CORE)
OBJECTIVES:
To understand the basic concepts associated with the design and functioning and
applications of Robots To study about the drives and sensors used in Robots
To learn about analyzing robot kinematics and robot programming
UNIT I FUNDAMENTALS OF ROBOT 7
Robot – Definition – Robot Anatomy – Co-ordinate Systems, Work Envelope, types and
classification – Specifications – Pitch, Yaw, Roll, Joint Notations, Speed of Motion, Pay
Load – Robot Parts and Functions – Need for Robots – Different Applications
UNIT II ROBOT DRIVE SYSTEMS AND END EFFECTORS 10
Pneumatic Drives – Hydraulic Drives – Mechanical Drives – Electrical Drives – D.C.
Servo Motors, Stepper Motor, A.C. Servo Motors – Salient Features, Applications and
Comparison of Drives End Effectors – Grippers – Mechanical Grippers, Pneumatic and
Hydraulic Grippers, Magnetic Grippers, Vacuum Grippers; Two Fingered and Three
Fingered Grippers; Internal Grippers and External Grippers; Selection and Design
Considerations
UNIT III SENSORS AND MACHINE VISION 10
Requirements of a sensor, Principles and Applications of the following types of sensors
– Position of sensors (Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders,
Pneumatic Position Sensors), Range Sensors (Triangulation Principle, Structured,
Lighting Approach, Time of Flight Range Finders, Laser Range Meters), Proximity
Sensors (Inductive, Hall Effect, Capacitive, Ultrasonic and Optical Proximity Sensors),
Touch Sensors, (Binary Sensors, Analog Sensors), Wrist Sensors, Compliance Sensors,
Slip Sensors. Camera, Frame Grabber, Sensing and Digitizing Image Data – Signal
Conversion, Image Storage, Lighting Techniques. Image Processing and Analysis –
Data Reduction: Edge detection, Feature Extraction and Object Recognition -
Algorithms. Applications – Inspection, Identification, Visual Serving and Navigation.
UNIT IV ROBOT KINEMATICS AND ROBOT PROGRAMMING 10
Forward Kinematics, Inverse Kinematics and Differences; Forward Kinematics and
Reverse Kinematics of Manipulators with Two, Three Degrees of Freedom (In 2
Dimensional), Four Degrees of Freedom (In 3 Dimensional) – Deviations and Problems.
Teach Pendant Programming, Lead through programming, Robot programming
Languages – VAL Programming – Motion Commands, Sensor Commands, End effecter
commands, and Simple programs
UNIT V IMPLEMENTATION AND ROBOT ECONOMICS 8
RGV, AGV; Implementation of Robots in Industries – Various Steps; Safety
Considerations for Robot Operations; Economic Analysis of Robots – Pay back Method,
EUAC Method, Rate of Return Method.
TOTAL: 45 PERIODS
TEXT BOOK:
1. M.P.Groover, “Industrial Robotics – Technology, Programming and Applications”,
McGraw-Hill, 2001
REFERENCES:
1. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., “Robotics Control, Sensing, Vision and
Intelligence”, McGraw-Hill Book Co., 1987
2. Yoram Koren, “Robotics for Engineers”, McGraw-Hill Book Co., 1992
3. Janakiraman.P.A., “Robotics and Image Processing”, Tata McGraw-Hill, 1995
ME 2029 DESIGN OF JIGS, FIXTURES & PRESS TOOLS L T P C
3 0 0 3
OBJECTIVES:
To understand the functions and design principles of Jigs, fixtures and press tools
To gain proficiency in the development of required views of the final design.
UNIT I LOCATING AND CLAMPING PRINCIPLES: 8
Objectives of tool design- Function and advantages of Jigs and fixtures – Basic elements
– principles of location – Locating methods and devices – Redundant Location –
Principles of clamping – Mechanical actuation – pneumatic and hydraulic actuation
Standard parts – Drill bushes and Jig buttons – Tolerances and materials used.
UNIT II JIGS AND FIXTURES 10
Design and development of jigs and fixtures for given component- Types of Jigs – Post,
Turnover, Channel, latch, box, pot, angular post jigs – Indexing jigs – General principles
of milling, Lathe, boring, broaching and grinding fixtures – Assembly, Inspection and
Welding fixtures – Modular fixturing systems- Quick change fixtures.
UNIT III PRESS WORKING TERMINOLOGIES AND ELEMENTS OF
CUTTING DIES 10
Press Working Terminologies - operations – Types of presses – press accessories –
Computation of press capacity – Strip layout – Material Utilization – Shearing action –
Clearances – Press Work Materials – Center of pressure- Design of various elements of
dies – Die Block – Punch holder, Die set, guide plates – Stops – Strippers – Pilots –
Selection of Standard parts – Design and preparation of four standard views of simple
blanking, piercing, compound and progressive dies.
UNIT IV BENDING FORMING AND DRAWING DIES 10
Difference between bending, forming and drawing – Blank development for above
operations – Types of Bending dies – Press capacity – Spring back – knockouts – direct
and indirect – pressure pads – Ejectors – Variables affecting Metal flow in drawing
operations – draw die inserts – draw beads- ironing – Design and development of
bending, forming, drawing reverse re-drawing and combination dies – Blank
development for ax- symmetric, rectangular and elliptic parts – Single and double action
dies.
UNIT V MISCELLANEOUS TOPICS 7
Bulging, Swaging, Embossing, coining, curling, hole flanging, shaving and sizing,
assembly, fine Blanking dies – recent trends in tool design- computer Aids for sheet
metal forming Analysis – basic introduction - tooling for numerically controlled
machines- setup reduction for work holding – Single minute exchange of dies – Poka
Yoke - Course should be supplemented with visits to industries.
(Use of Approved design Data Book permitted).
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Joshi, P.H. “Jigs and Fixtures”, Second Edition, Tata McGraw Hill Publishing Co.,
Ltd., New Delhi, 2004.
2. Donaldson, Lecain and Goold “Tool Design”, III rd Edition Tata McGraw Hill, 2000.
REFERENCES:
1. K. Venkataraman, “Design of Jigs Fixtures & Press Tools”, Tata McGraw Hill, New
Delhi, 2005.
2. Kempster, “Jigs and Fixture Design”, Hoddes and Stoughton – Third Edition 1974.
3. Joshi, P.H. “Press Tools” – Design and Construction”, Wheels publishing, 1996.
4. Hoffman “Jigs and Fixture Design” – Thomson Delmar Learning, Singapore, 2004.
5. ASTME Fundamentals of Tool Design Prentice Hall of India.
6. Design Data Hand Book, PSG College of Technology, Coimbatore.
ME2030 COMPOSITE MATERIALS L T P C
3 0 0 3
OBJECTIVES:
To understand the fundamentals of composite material strength and its mechanical
behavior Understanding the analysis of fiber reinforced Laminate design for different
combinations of plies with different orientations of the fiber.
Thermo-mechanical behavior and study of residual stresses in Laminates during
processing. Implementation of Classical Laminate Theory (CLT) to study and
analysis for residual stresses in an isotropic layered structure such as electronic
chips.
UNIT I INTRODUCTION, LAMINA CONSTITUTIVE EQUATIONS &
MANUFACTURING 12
Definition –Need – General Characteristics, Applications. Fibers – Glass, Carbon,
Ceramic and Aramid fibers. Matrices – Polymer, Graphite, Ceramic and Metal Matrices
– Characteristics of fibers and matrices. Lamina Constitutive Equations: Lamina
Assumptions – Macroscopic Viewpoint. Generalized Hooke’s Law. Reduction to
Homogeneous Orthotropic Lamina – Isotropic limit case, Orthotropic Stiffness matrix
(Qij), Typical Commercial material properties, Rule of Mixtures. Generally Orthotropic
Lamina –Transformation Matrix, Transformed Stiffness. Manufacturing: Bag Moulding –
Compression Moulding – Pultrusion – Filament Winding – Other Manufacturing
Processes
UNIT II FLAT PLATE LAMINATE CONSTITUTE EQUATIONS 10
Definition of stress and Moment Resultants. Strain Displacement relations. Basic
Assumptions of Laminated anisotropic plates. Laminate Constitutive Equations –
Coupling Interactions, Balanced Laminates, Symmetric Laminates, Angle Ply Laminates,
Cross Ply Laminates. Laminate Structural Moduli. Evaluation of Lamina Properties from
Laminate Tests. Quasi-Isotropic Laminates. Determination of Lamina stresses within
Laminates.
UNIT III LAMINA STRENGTH ANALYSIS 5
Introduction - Maximum Stress and Strain Criteria. Von-Misses Yield criterion for
Isotropic Materials. Generalized Hill’s Criterion for Anisotropic materials. Tsai-Hill’s
Failure Criterion for Composites. Tensor Polynomial (Tsai-Wu) Failure criterion.
Prediction of laminate Failure
UNIT IV THERMAL ANALYSIS 8
Assumption of Constant C.T.E’s. Modification of Hooke’s Law. Modification of Laminate
Constitutive Equations. Orthotropic Lamina C.T.E’s. C.T.E’s for special Laminate
Configurations – Unidirectional, Off-axis, Symmetric Balanced Laminates, Zero C.T.E
laminates, Thermally Quasi-Isotropic Laminates
UNIT V ANALYSIS OF LAMINATED FLAT PLATES 10
Equilibrium Equations of Motion. Energy Formulations. Static Bending Analysis. Buckling
Analysis. Free Vibrations – Natural Frequencies
TOTAL: 45 PERIODS
TEXT BOOK:
1. Gibson, R.F., Principles of Composite Material Mechanics, McGraw-Hill, 1994,
Second Edition - CRC press in progress.
2. Hyer, M.W., “Stress Analysis of Fiber – Reinforced Composite Materials”, McGraw-
Hill, 1998
REFERENCES:
1. Issac M. Daniel and Ori Ishai, “Engineering Mechanics of Composite Materials”,
Oxford University Press-2006, First Indian Edition - 2007
2. Mallick, P.K., Fiber –”Reinforced Composites: Materials, Manufacturing and Design”,
Maneel Dekker Inc, 1993.
3. Halpin, J.C., “Primer on Composite Materials, Analysis”, Techomic Publishing Co.,
1984.
4. Agarwal, B.D., and Broutman L.J., “Analysis and Performance of Fiber Composites”,
John Wiley and Sons, New York, 1990.
5. Mallick, P.K. and Newman, S., (edition), “Composite Materials Technology:
Processes and Properties”, Hansen Publisher, Munish, 1990.
ME 2031 THERMAL TURBOMACHINES L T P C
3 0 0 3
AIM:
To instruct the importance of the principles of various turbomachines
OBJECTIVE:
To understand the various systems, principles, operations and applications of different
types of turbo machinery components.
UNIT I PRINCIPLES 9
Energy transfer between fluid and rotor-classification of fluid machinery,-dimensionless
parameters-specific speed-applications-stage velocity triangles-work and efficiency.
UNIT II CENTRIFUGAL FANS AND BLOWERS 9
Types- stage and design parameters-flow analysis in impeller blades-volute and
diffusers, losses, characteristic curves and selection, fan drives and fan noise.
UNIT III CENTRIFUGAL COMPRESSOR 9
Construction details, impeller flow losses, slip factor, diffuser analysis, losses and
performance curves.
UNIT IV AXIAL FLOW COMPRESSOR 9
Stage velocity diagrams, enthalpy-entropy diagrams, stage losses and efficiency, work
done simple stage design problems and performance characteristics.
UNIT V AXIAL AND RADIAL FLOW TURBINES 9
Stage velocity diagrams, reaction stages, losses and coefficients, blade design
principles, testing and performance characteristics.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Yahya, S.H., Turbines, Compressors and Fans, Tata McGraw-Hill Publishing
Company, 1996.
REFERENCES:
1. Bruneck, Fans, Pergamom Press, 1973.
2. Earl Logan, Jr., Hand book of Turbomachinery, Marcel Dekker Inc., 1992.
3. Dixon, S.I., Fluid Mechanics and Thermodynamics of Turbomachinery, Pergamon
Press, 1990.
4. Shepherd, D.G., Principles of Turbomachinery, Macmillan, 1969.
5. Stepanpff, A.J., Blowers and Pumps, John Wiley and Sons Inc. 1965.
6. Ganesan, V., Gas Turbines, Tata McGraw Hill Pub. Co., 1999.
7. Gopalakrishnan .G and Prithvi Raj .D, A Treatise on Turbomachines, Scifech
Publications (India) Pvt. Ltd., 2002.
ME 2032 COMPUTATIONAL FLUID DYNAMICS L T P C
3 0 0 3
AIM:
To impart the knowledge of numerical techniques to the solution of fluid dynamics
and heat transfer problems.
OBJECTIVE:
To introduce Governing Equations of vicous fluid flows
To introduce numerical modeling and its role in the field of fluid flow and heat transfer
To enable the students to understand the various discretization methods, solution
procedures and turbulence modeling.
To create confidence to solve complex problems in the field of fluid flow and heat
transfer by using high speed computers.
PREREQUISITE:
Fundamental Knowledge of partial differential equations, Heat Transfer and Fluid
Mechanics
UNIT I GOVERNING EQUATIONS AND BOUNDARY CONDITIONS 8
Basics of computational fluid dynamics – Governing equations of fluid dynamics –
Continuity, Momemtum and Energy equations – Chemical species transport – Physical
boundary conditions – Time-averaged equations for Turbulent Flow – Turbulent–Kinetic
Energy Equations – Mathematical behaviour of PDEs on CFD - Elliptic, Parabolic and
Hyperbolic equations.
UNIT II FINITE DIFFERENCE METHOD 9
Derivation of finite difference equations – Simple Methods – General Methods for first
and second order accuracy – solution methods for finite difference equations – Elliptic
equations – Iterative solution Methods – Parabolic equations – Explicit and Implicit
schemes – Example problems on elliptic and parabolic equations.
UNIT III FINITE VOLUME METHOD (FVM) FOR DIFFUSION 9
Finite volume formulation for steady state One, Two and Three -dimensional diffusion
problems. One dimensional unsteady heat conduction through Explicit, Crank –
Nicolson and fully implicit schemes.
UNIT IV FINITE VOLUME METHOD FOR CONVECTION DIFFUSION 10
Steady one-dimensional convection and diffusion – Central, upwind differencing
schemes-properties of discretization schemes – Conservativeness, Boundedness,
Trasnportiveness, Hybrid, Power-law, QUICK Schemes.
UNIT V CALCULATION FLOW FIELD BY FVM 9
Representation of the pressure gradient term and continuity equation – Staggered grid –
Momentum equations – Pressure and Velocity corrections – Pressure Correction
equation, SIMPLE algorithm and its variants. Turbulence models, mixing length model,
Two equation (k-Є) models – High and low Reynolds number models
TOTAL: 45 PERIODS
TEXT BOOKS:
1. T.J. Chung, Computational Fluid Dynamics, Cambridge University, Press, 2002.
2. Versteeg, H.K., and Malalasekera, W., An Introduction to Computational Fluid
Dynamics: The finite volume Method, Longman, 1998.
3. Ghoshdastidar , P.S., computer Simulation of flow and heat transfer, Tata McGraw
Hill Publishing Company Ltd., 1998.
REFERENCES:
1. Patankar, S.V. Numerical Heat Transfer and Fluid Flow, Hemisphere Publishing
Corporation, 2004.
2. Muralidhar, K., and Sundararajan, T., computationsl Fluid Flow and Heat Transfer,
Narosa Publishing House, NewDelhi, 1995.
3. Ghoshdastidar P.S., Heat Transfer, Oxford Unversity Press, 2005.
4. Prodip Niyogi, Chakrabarty .S.K., Laha .M.K. Introduction to Computational Fluid
Dynamics, Pearson Education, 2005.
5. Introduction to Computational Fluid Dynamics Anil W. Date Cambridge University
Press, 2005.
ME2034 NUCLEAR ENGINEERING L T P C
3 0 0 3
OBJECTIVE
To gain some fundamental knowledge about nuclear physics, nuclear reactor, nuclear
fuels, reactors and safe disposal of nuclear wastes.
UNIT I NUCLEAR PHYSICS 9
Nuclear model of an atom-Equivalence of mass and energy-binding- radio activity-half
life-neutron interactions-cross sections.
UNIT II NUCLEAR REACTIONS AND REACTION MATERIALS 9
Mechanism of nuclear fission and fusion- radio activity- chain reactions-critical mass and
composition-nuclear fuel cycles and its characteristics-uranium production and
purification-Zirconium, thorium, beryllium.
UNIT III REPROCESSING 9
Reprocessing: nuclear fuel cycles-spent fuel characteristics-role of solvent extraction in
reprocessing-solvent extraction equipment.
UNIT IV NUCLEAR REACTOR 9
Nuclear reactors: types of fast breeding reactors-design and construction of fast
breeding reactors-heat transfer techniques in nuclear reactors- reactor shielding. Fusion
reactors.
UNIT V SAFETY AND DISPOSAL 9
Safety and disposal: Nuclear plant safety-safety systems-changes and consequences of
accident-criteria for safety-nuclear waste-types of waste and its disposal-radiation
hazards and their prevention-weapons proliferation.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Thomas J.Cannoly, “Fundamentals of nuclear Engineering” John Wiley 1978.
REFERENCES
1. Collier J.G., and Hewitt G.F, “Introduction to Nuclear power”, Hemisphere publishing,
New York. 1987
2. Wakil M.M.El., “Power Plant Technology” – McGraw-Hill International, 1984.
AFFILIATED INSTITUTIONS
CURRICULUM – R 2008
B.E MECHANICAL ENGINEERING
Code No. Course Title L T P C
THEORY
GE 2022 Total Quality Management 3 0 0 3
ME 2401 Mechatronics 3 0 0 3
ME 2402 Computer Integrated Manufacturing 3 0 0 3
ME 2403 Power Plant Engineering 3 0 0 3
Elective – II 3 0 0 3
Elective – III 3 0 0 3
PRACTICALS
ME 2404 Computer Aided Simulation & Analysis Laboratory 0 0 3 2
ME 2405 Mechatronics Laboratory 0 0 3 2
TOTAL 18 0 6 22
Elective
Code No. Course Title L T P C
THEORY
ME 2027 Process Planning & Cost Estimation 3 0 0 3
ME 2028 Robotics 3 0 0 3
ME 2029 Design of Jigs, Fixtures & Press Tools 3 0 0 3
ME 2030 Composite Materials 3 0 0 3
ME 2031 Thermal Turbomachines 3 0 0 3
ME 2032 Computational Fluid Dynamics 3 0 0 3
ME 2034 Nuclear Engineering 3 0 0 3
GE2022 TOTAL QUALITY MANAGEMENT L T P C
3 0 0 3
UNIT I INTRODUCTION 9
Introduction - Need for quality - Evolution of quality - Definition of quality - Dimensions of
manufacturing and service quality - Basic concepts of TQM - Definition of TQM – TQM
Framework - Contributions of Deming, Juran and Crosby – Barriers to TQM.
UNIT II TQM PRINCIPLES 9
Leadership – Strategic quality planning, Quality statements - Customer focus –
Customer orientation, Customer satisfaction, Customer complaints, Customer retention -
Employee involvement – Motivation, Empowerment, Team and Teamwork, Recognition
and Reward, Performance appraisal - Continuous process improvement – PDSA cycle,
5s, Kaizen - Supplier partnership – Partnering, Supplier selection, Supplier Rating.
UNIT III TQM TOOLS & TECHNIQUES I 9
The seven traditional tools of quality – New management tools – Six-sigma: Concepts,
methodology, applications to manufacturing, service sector including IT – Bench marking
– Reason to bench mark, Bench marking process – FMEA – Stages, Types.
UNIT IV TQM TOOLS & TECHNIQUES II 9
Quality circles – Quality Function Deployment (QFD) – Taguchi quality loss function –
TPM – Concepts, improvement needs – Cost of Quality – Performance measures.
UNIT V QUALITY SYSTEMS 9
Need for ISO 9000- ISO 9000-2000 Quality System – Elements, Documentation, Quality
auditing- QS 9000 – ISO 14000 – Concepts, Requirements and Benefits – Case studies
of TQM implementation in manufacturing and service sectors including IT.
TOTAL : 45 PERIODS
TEXT BOOK:
1. Dale H.Besterfiled, at., “Total Quality Management”, Pearson Education Asia,
Third Edition, Indian Reprint (2006).
REFERENCE BOOKS:
1. James R. Evans and William M. Lindsay, “The Management and Control of Quality”,
6th Edition, South-Western (Thomson Learning), 2005.
2. Oakland, J.S. “TQM – Text with Cases”, Butterworth – Heinemann Ltd., Oxford, 3rd
Edition, 2003.
3. Suganthi,L and Anand Samuel, “Total Quality Management”, Prentice Hall (India)
Pvt. Ltd.,2006.
4. Janakiraman,B and Gopal, R.K, “Total Quality Management – Text and Cases”,
Prentice Hall (India) Pvt. L
ME2401 MECHATRONICS L T P C
3 0 0 3
(COMMON TO MECHANICAL AND PRODUCTION- VI SEMESTER)
UNIT I MECHATRONICS, SENSORS AND TRANSDUCERS 9
Introduction to Mechatronics Systems – Measurement Systems – Control Systems –
Microprocessor based Controllers. Sensors and Transducers – Performance
Terminology – Sensors for Displacement, Position and Proximity; Velocity, Motion,
Force, Fluid Pressure, Liquid Flow, Liquid Level, Temperature,Light Sensors – Selection
of Sensors
UNIT II ACTUATION SYSTEMS 9
Pneumatic and Hydraulic Systems – Directional Control Valves – Rotary Actuators.
Mechanical Actuation Systems – Cams – Gear Trains – Ratchet and pawl – Belt and
Chain Drives – Bearings. Electrical Actuation Systems – Mechanical Switches – Solid
State Switches – Solenoids – Construction and working principle of DC and AC Motors
– speed control of AC and DC drives, Stepper Motors-switching circuitries for stepper
motor – AC & DC Servo motors
UNIT III SYSTEM MODELS AND CONTROLLERS 9
Building blocks of Mechanical, Electrical, Fluid and Thermal Systems, Rotational –
Transnational Systems, Electromechanical Systems – Hydraulic – Mechanical Systems.
Continuous and discrete process Controllers – Control Mode – Two – Step mode –
Proportional Mode – Derivative Mode – Integral Mode – PID Controllers – Digital
Controllers – Velocity Control – Adaptive Control – Digital Logic Control – Micro
Processors Control.
UNIT IV PROGRAMMING LOGIC CONTROLLERS 9
Programmable Logic Controllers – Basic Structure – Input / Output Processing –
Programming – Mnemonics – Timers, Internal relays and counters – Shift Registers –
Master and Jump Controls – Data Handling – Analogs Input / Output – Selection of a
PLC.
UNIT V DESIGN OF MECHATRONICS SYSTEM 9
Stages in designing Mechatronics Systems – Traditional and Mechatronic Design -
Possible Design Solutions. Case studies of Mechatronics systems- Pick and place
Robot- Autonomous mobile robot-Wireless suriviellance balloon- Engine Management
system- Automatic car park barrier.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Bolton,W, “Mechatronics” , Pearson education, second edition, fifth Indian Reprint,
2003
2. Smaili.A and Mrad.F , "Mechatronics integrated technologies for intelligent
machines", Oxford university press, 2008
REFERENCES:
1. Rajput. R.K, A textbook of mechatronics, S. Chand & Co, 2007
2. Michael B. Histand and David G. Alciatore, “ Introduction to Mechatronics and
Measurement Systems”, McGraw-Hill International Editions, 2000.
3. Bradley D. A., Dawson D., Buru N.C. and. Loader A.J, “Mechatronics”, Chapman and
Hall, 1993.
4. Dan Necsulesu, “Mechatronics”, Pearson Education Asia, 2002 (Indian Reprint).
5. Lawrence J. Kamm, “Understanding Electro – Mechanical Engineering”, An
Introduction to Mechatronics, Prentice – Hall of India Pvt., Ltd., 2000.
6. Nitaigour Premchand Mahadik, “Mechatronics”, Tata McGraw-Hill publishing
Company Ltd, 2003
ME2402 COMPUTER INTEGRATED MANUFACTURING L T P C
3 0 0 3
OBJECTIVE:
This course will enable the student
To gain knowledge about the basic fundamental of CAD.
To gain knowledge on how computers are integrated at various levels of planning
and manufacturing understand computer aided planning and control and computer
monitoring.
UNIT I COMPUTER AIDED DESIGN 9
Concept of CAD as drafting and designing facility, desirable features of CAD package,
drawing features in CAD – Scaling, rotation, translation, editing, dimensioning, labeling,
Zoom, pan, redraw and regenerate, typical CAD command structure, wire frame
modeling, surface modeling and solid modeling (concepts only) in relation to popular
CAD packages.
UNIT II COMPONENTS OF CIM 9
CIM as a concept and a technology, CASA/Sme model of CIM, CIM II, benefits of CIM,
communication matrix in CIM, fundamentals of computer communication in CIM – CIM
data transmission methods – seriel, parallel, asynchronous, synchronous, modulation,
demodulation, simplex and duplex. Types of communication in CIM – point to point
(PTP), star and multiplexing. Computer networking in CIM – the seven layer OSI model,
LAN model, MAP model, network topologies – star, ring and bus, advantages of
networks in CIM
UNIT III GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS
PLANNING 9
History Of Group Technology – role of G.T in CAD/CAM Integration – part families-
classification and coding – DCLASS and MCLASS and OPTIZ coding systems – facility
design using G.T – benefits of G.T – cellular manufacturing.Process planning - role of
process planning in CAD/CAM Integration – approaches to computer aided process
planning – variant approach and generative approaches – CAPP and CMPP systems.
UNIT IV SHOP FLOOR CONTROL AND INTRODUCTION TO FMS 9
shop floor control – phases – factory data collection system – automatic identification
methods – Bar code technology – automated data collection system.
FMS – components of FMS – types – FMS workstation – material handling and storage
system –FMS layout- computer control systems – applications and benefits.
UNIT V COMPUTER AIDED PLANNING AND CONTROL AND COMPUTER
MONITORING 9
Production planning and control – cost planning and control – inventory management –
material requirements planning (MRP) – shop floor control. Lean and Agile
Manufacturing. Types of production monitoring systems – structure model of
manufacturing – process control and strategies – direct digital control.
TOTAL: 45 PERIODS
TEXT BOOK:
Mikell. P. Groover “Automation, Production Systems and Computer Integrated
Manufacturing”, Pearson Education 2001.
REFERENCES:
1. Mikell. P. Groover and Emory Zimmers Jr.,“CAD/CAM”, Prentice hall of India Pvt.
Ltd., 1998.
2. James A. Regh and Henry W. Kreabber, “Computer Integrated Manufacturing”,
Pearson Education second edition, 2005.
3. Chris McMahon and Jimmie Browne, “CAD CAM Principles, Practice and
Manufacturing Management”, Pearson Education second edition, 2005.
4. Ranky, Paul G., “Computer Integrated Manufacturing”, Prentice hall of India Pvt. Ltd.,
2005.
5. Yorem Koren, “ Computer Integrated Manufacturing”, McGraw Hill, 2005.
6. P N Rao, “ CAD/CAM Principles and Applications”, TMH Publications, 2007.
ME2403 POWER PLANT ENGINEERING L T P C
3 0 0 3
OBJECTIVE:
To understand the various components , operations and applications of different
types of power plants
UNIT I INTRODUCTION TO POWER PLANTS AND BOILERS 9
Layout of Steam , Hydel , Diesel , MHD, Nuclear and Gas turbine Power Plants
Combined Power cycles – comparison and selection , Load duration Curves, Steam
boilers and cycles – High pressure and Super Critical Boilers – Fluidised Bed Boilers
UNIT II STEAM POWER PLANT 9
Fuel and ash handling ,Combustion Equipment for burning coal, Mechanical Stokers.
Pulveriser, Electrostatic Precipitator, Draught- Different Types, Surface condenser
types, cooling Towers
UNIT III NUCLEAR AND HYDEL POWER PLANTS 9
Nuclear Energy-Fission , Fusion Reaction, Types of Reactors, Pressurized water reactor
,Boiling water reactor, Waste disposal and safety Hydel Power plant- Essential
elements, Selection of turbines, governing of Turbines- Micro hydel developments
UNIT IV DIESEL AND GAS TURBINE POWER PLANTS 9
Types of diesel plants, components , Selection of Engine type, applications-Gas turbine
power plant- Fuels- Gas turbine material – open and closed cycles- reheating –
Regeneration and intercooling – combines cycle
UNIT V OTHER POWER PLANTS AND ECONOMICS OF POWER PLANTS 9 Geo thermal- OTEC- tidel- Pumped storage –Solar central receiver system Cost of
electric Energy- Fixed and operating costs-Energy rates- Types tariffs- Economics of
load sharing, comparison of various power plants.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Arora S.C and Domkundwar S, “A Course in Power Plant Engineering”, Dhanpat Rai
, 2001
2. Nag P.K ,”Power Plant Engineering”. Third edition Tata McGraw- Hill ,2007
REFERENCES:
1. EI-Wakil M.M ,Power “Plant Technology,” Tata McGraw-Hill 1984
2. K.K.Ramalingam , “ Power Plant Engineering “, Scitech Publications, 2002
3. G.R,Nagpal , “Power Plant Engineering”, Khanna Publishers 1998
4. G.D.Rai, “Introduction to Power Plant Technology” Khanna Publishers,1995
ME2404 COMPUTER AIDED SIMULATION AND ANALYSIS L T P C
LABORATORY 0 0 3 2
LIST OF EXPERIMENTS
A. SIMULATION 8
Simulation of Air conditioning system with condenser temperature and evaporator
temperatures as input to get COP using C /MAT Lab.
Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab.
Simulation of cam and follower mechanism using C / MAT Lab.
B. ANALYSIS (SIMPLE TREATMENT ONLY) 37
1. Stress analysis of a plate with a circular hole.
2. Stress analysis of rectangular L bracket
3. Stress analysis of an axi-symmetric component
4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends)
5. Mode frequency analysis of a 2 D component
6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)
7. Harmonic analysis of a 2D component
8. Thermal stress analysis of a 2D component
9. Conductive heat transfer analysis of a 2D component
10. Convective heat transfer analysis of a 2D component
TOTAL: 45 PERIODS
LIST OF EQUIPMENTS
(For a batch of 30 students)
Computer System 30
17” VGA Color Monitor
Pentium IV Processor
40 GB HDD
512 MB RAM
Color Desk Jet Printer 01
Software
Suitable analysis software 30 licenses
C / MATLAB 5 licenses
ME2405 MECHATRONICS LABORATORY L T P C
0 0 3 2
(COMMON TO MECHANICAL AND PRODUCTION VI SEMESTER)
LIST OF EXPERIMENTS
1. Design and testing of fluid power circuits to control
(i) velocity (ii) direction and (iii) force of single and double acting actuators
2. Design of circuits with logic sequence using Electro pneumatic trainer kits.
3. Simulation of basic Hydraulic, Pneumatic and Electric circuits using software
4. Circuits with multiple cylinder sequences in Electro pneumatic using PLC
5. Speed Control of AC & DC drives
6. Servo controller interfacing for DC motor
7. PID controller interfacing
8. Stepper motor interfacing with 8051 Micro controller
(i) full step resolution (ii) half step resolution
9. Modeling and analysis of basic electrical, hydraulic and pneumatic systems
using LAB VIEW
10. Computerized data logging system with control for process variables like
pressure flow and temperature.
TOTAL: 45 PERIODS
LIST OF EQUIPMENT
(For a batch of 30 students)
1. Basic Pneumatic Trainer Kit with manual and electrical controls/
PLC Control each - 1 No.
2. Basic Hydraulic Trainer Kit - 1 No.
3. Hydraulics and Pneumatics Systems Simulation Software /
Automation studio sets - 10 No
4. 8051 - Microcontroller kit with stepper motor and drive circuit sets - 2 No.
5. LAB VIEW software with Sensors to measure Pressure,
Flow rate, direction, speed, velocity and force.seats - 2 No.
ELECTIVES
ME2027 PROCESS PLANNING AND COST ESTIMATION L T P C
(COMMON TO MECHANICAL AND PRODUCTION - CORE) 3 0 0 3
OBJECTIVE:
To introduce the process planning concepts to make cost estimation for various
products after process planning
UNIT I WORK STUDY AND ERGONOMICS 10
Method study – Definition – Objectives-Motion economy- Principles – Tools and
Techniques-Applications – Work measurements- purpose – use – procedure – tools and
techniques- Standard time –Ergonomics – principles – applications.
UNIT II PROCESS PLANNING 10
Definition – Objective – Scope – approaches to process planning- Process planning
activities – Finished part requirements- operating sequences- machine selection –
material selection parameters- Set of documents for process planning- Developing
manufacturing logic and knowledge- production time calculation – selection of cost
optimal processes.
UNIT III INTRODUCTION TO COST ESTIMATION 7
Objective of cost estimation- costing – cost accounting- classification of cost- Elements
of cost.
UNIT IV COST ESTIMATION 8
Types of estimates – methods of estimates – data requirements and sources- collection
of cost- allowances in estimation.
UNIT V PRODUCTION COST ESTIMATION 10
Estimation of material cost, labour cost and over heads, allocation of overheads –
Estimation for different types of jobs.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Sinha.B.P., "Mechanical Estimating and Costing", Tata McGraw-Hill, Publishing Co.,
1995
REFERENCES:
1. Phillip.F Ostwalal and Jairo Munez, "Manufacturing Processes and systems", John
Wiley, 9th Edition, 1998
2. Russell.R.S and Tailor, B.W, "Operations Management", PHI, 4th Edition, 2003.
3. Chitale.A.V. and Gupta.R.C., "Product Design and Manufacturing", PHI, 2nd Edition,
2002.
ME2028 ROBOTICS L T P C
3 0 0 3
(COMMON TO MECHANICAL, AUTOMOBILE AND PRODUCTION - CORE)
OBJECTIVES:
To understand the basic concepts associated with the design and functioning and
applications of Robots To study about the drives and sensors used in Robots
To learn about analyzing robot kinematics and robot programming
UNIT I FUNDAMENTALS OF ROBOT 7
Robot – Definition – Robot Anatomy – Co-ordinate Systems, Work Envelope, types and
classification – Specifications – Pitch, Yaw, Roll, Joint Notations, Speed of Motion, Pay
Load – Robot Parts and Functions – Need for Robots – Different Applications
UNIT II ROBOT DRIVE SYSTEMS AND END EFFECTORS 10
Pneumatic Drives – Hydraulic Drives – Mechanical Drives – Electrical Drives – D.C.
Servo Motors, Stepper Motor, A.C. Servo Motors – Salient Features, Applications and
Comparison of Drives End Effectors – Grippers – Mechanical Grippers, Pneumatic and
Hydraulic Grippers, Magnetic Grippers, Vacuum Grippers; Two Fingered and Three
Fingered Grippers; Internal Grippers and External Grippers; Selection and Design
Considerations
UNIT III SENSORS AND MACHINE VISION 10
Requirements of a sensor, Principles and Applications of the following types of sensors
– Position of sensors (Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders,
Pneumatic Position Sensors), Range Sensors (Triangulation Principle, Structured,
Lighting Approach, Time of Flight Range Finders, Laser Range Meters), Proximity
Sensors (Inductive, Hall Effect, Capacitive, Ultrasonic and Optical Proximity Sensors),
Touch Sensors, (Binary Sensors, Analog Sensors), Wrist Sensors, Compliance Sensors,
Slip Sensors. Camera, Frame Grabber, Sensing and Digitizing Image Data – Signal
Conversion, Image Storage, Lighting Techniques. Image Processing and Analysis –
Data Reduction: Edge detection, Feature Extraction and Object Recognition -
Algorithms. Applications – Inspection, Identification, Visual Serving and Navigation.
UNIT IV ROBOT KINEMATICS AND ROBOT PROGRAMMING 10
Forward Kinematics, Inverse Kinematics and Differences; Forward Kinematics and
Reverse Kinematics of Manipulators with Two, Three Degrees of Freedom (In 2
Dimensional), Four Degrees of Freedom (In 3 Dimensional) – Deviations and Problems.
Teach Pendant Programming, Lead through programming, Robot programming
Languages – VAL Programming – Motion Commands, Sensor Commands, End effecter
commands, and Simple programs
UNIT V IMPLEMENTATION AND ROBOT ECONOMICS 8
RGV, AGV; Implementation of Robots in Industries – Various Steps; Safety
Considerations for Robot Operations; Economic Analysis of Robots – Pay back Method,
EUAC Method, Rate of Return Method.
TOTAL: 45 PERIODS
TEXT BOOK:
1. M.P.Groover, “Industrial Robotics – Technology, Programming and Applications”,
McGraw-Hill, 2001
REFERENCES:
1. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., “Robotics Control, Sensing, Vision and
Intelligence”, McGraw-Hill Book Co., 1987
2. Yoram Koren, “Robotics for Engineers”, McGraw-Hill Book Co., 1992
3. Janakiraman.P.A., “Robotics and Image Processing”, Tata McGraw-Hill, 1995
ME 2029 DESIGN OF JIGS, FIXTURES & PRESS TOOLS L T P C
3 0 0 3
OBJECTIVES:
To understand the functions and design principles of Jigs, fixtures and press tools
To gain proficiency in the development of required views of the final design.
UNIT I LOCATING AND CLAMPING PRINCIPLES: 8
Objectives of tool design- Function and advantages of Jigs and fixtures – Basic elements
– principles of location – Locating methods and devices – Redundant Location –
Principles of clamping – Mechanical actuation – pneumatic and hydraulic actuation
Standard parts – Drill bushes and Jig buttons – Tolerances and materials used.
UNIT II JIGS AND FIXTURES 10
Design and development of jigs and fixtures for given component- Types of Jigs – Post,
Turnover, Channel, latch, box, pot, angular post jigs – Indexing jigs – General principles
of milling, Lathe, boring, broaching and grinding fixtures – Assembly, Inspection and
Welding fixtures – Modular fixturing systems- Quick change fixtures.
UNIT III PRESS WORKING TERMINOLOGIES AND ELEMENTS OF
CUTTING DIES 10
Press Working Terminologies - operations – Types of presses – press accessories –
Computation of press capacity – Strip layout – Material Utilization – Shearing action –
Clearances – Press Work Materials – Center of pressure- Design of various elements of
dies – Die Block – Punch holder, Die set, guide plates – Stops – Strippers – Pilots –
Selection of Standard parts – Design and preparation of four standard views of simple
blanking, piercing, compound and progressive dies.
UNIT IV BENDING FORMING AND DRAWING DIES 10
Difference between bending, forming and drawing – Blank development for above
operations – Types of Bending dies – Press capacity – Spring back – knockouts – direct
and indirect – pressure pads – Ejectors – Variables affecting Metal flow in drawing
operations – draw die inserts – draw beads- ironing – Design and development of
bending, forming, drawing reverse re-drawing and combination dies – Blank
development for ax- symmetric, rectangular and elliptic parts – Single and double action
dies.
UNIT V MISCELLANEOUS TOPICS 7
Bulging, Swaging, Embossing, coining, curling, hole flanging, shaving and sizing,
assembly, fine Blanking dies – recent trends in tool design- computer Aids for sheet
metal forming Analysis – basic introduction - tooling for numerically controlled
machines- setup reduction for work holding – Single minute exchange of dies – Poka
Yoke - Course should be supplemented with visits to industries.
(Use of Approved design Data Book permitted).
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Joshi, P.H. “Jigs and Fixtures”, Second Edition, Tata McGraw Hill Publishing Co.,
Ltd., New Delhi, 2004.
2. Donaldson, Lecain and Goold “Tool Design”, III rd Edition Tata McGraw Hill, 2000.
REFERENCES:
1. K. Venkataraman, “Design of Jigs Fixtures & Press Tools”, Tata McGraw Hill, New
Delhi, 2005.
2. Kempster, “Jigs and Fixture Design”, Hoddes and Stoughton – Third Edition 1974.
3. Joshi, P.H. “Press Tools” – Design and Construction”, Wheels publishing, 1996.
4. Hoffman “Jigs and Fixture Design” – Thomson Delmar Learning, Singapore, 2004.
5. ASTME Fundamentals of Tool Design Prentice Hall of India.
6. Design Data Hand Book, PSG College of Technology, Coimbatore.
ME2030 COMPOSITE MATERIALS L T P C
3 0 0 3
OBJECTIVES:
To understand the fundamentals of composite material strength and its mechanical
behavior Understanding the analysis of fiber reinforced Laminate design for different
combinations of plies with different orientations of the fiber.
Thermo-mechanical behavior and study of residual stresses in Laminates during
processing. Implementation of Classical Laminate Theory (CLT) to study and
analysis for residual stresses in an isotropic layered structure such as electronic
chips.
UNIT I INTRODUCTION, LAMINA CONSTITUTIVE EQUATIONS &
MANUFACTURING 12
Definition –Need – General Characteristics, Applications. Fibers – Glass, Carbon,
Ceramic and Aramid fibers. Matrices – Polymer, Graphite, Ceramic and Metal Matrices
– Characteristics of fibers and matrices. Lamina Constitutive Equations: Lamina
Assumptions – Macroscopic Viewpoint. Generalized Hooke’s Law. Reduction to
Homogeneous Orthotropic Lamina – Isotropic limit case, Orthotropic Stiffness matrix
(Qij), Typical Commercial material properties, Rule of Mixtures. Generally Orthotropic
Lamina –Transformation Matrix, Transformed Stiffness. Manufacturing: Bag Moulding –
Compression Moulding – Pultrusion – Filament Winding – Other Manufacturing
Processes
UNIT II FLAT PLATE LAMINATE CONSTITUTE EQUATIONS 10
Definition of stress and Moment Resultants. Strain Displacement relations. Basic
Assumptions of Laminated anisotropic plates. Laminate Constitutive Equations –
Coupling Interactions, Balanced Laminates, Symmetric Laminates, Angle Ply Laminates,
Cross Ply Laminates. Laminate Structural Moduli. Evaluation of Lamina Properties from
Laminate Tests. Quasi-Isotropic Laminates. Determination of Lamina stresses within
Laminates.
UNIT III LAMINA STRENGTH ANALYSIS 5
Introduction - Maximum Stress and Strain Criteria. Von-Misses Yield criterion for
Isotropic Materials. Generalized Hill’s Criterion for Anisotropic materials. Tsai-Hill’s
Failure Criterion for Composites. Tensor Polynomial (Tsai-Wu) Failure criterion.
Prediction of laminate Failure
UNIT IV THERMAL ANALYSIS 8
Assumption of Constant C.T.E’s. Modification of Hooke’s Law. Modification of Laminate
Constitutive Equations. Orthotropic Lamina C.T.E’s. C.T.E’s for special Laminate
Configurations – Unidirectional, Off-axis, Symmetric Balanced Laminates, Zero C.T.E
laminates, Thermally Quasi-Isotropic Laminates
UNIT V ANALYSIS OF LAMINATED FLAT PLATES 10
Equilibrium Equations of Motion. Energy Formulations. Static Bending Analysis. Buckling
Analysis. Free Vibrations – Natural Frequencies
TOTAL: 45 PERIODS
TEXT BOOK:
1. Gibson, R.F., Principles of Composite Material Mechanics, McGraw-Hill, 1994,
Second Edition - CRC press in progress.
2. Hyer, M.W., “Stress Analysis of Fiber – Reinforced Composite Materials”, McGraw-
Hill, 1998
REFERENCES:
1. Issac M. Daniel and Ori Ishai, “Engineering Mechanics of Composite Materials”,
Oxford University Press-2006, First Indian Edition - 2007
2. Mallick, P.K., Fiber –”Reinforced Composites: Materials, Manufacturing and Design”,
Maneel Dekker Inc, 1993.
3. Halpin, J.C., “Primer on Composite Materials, Analysis”, Techomic Publishing Co.,
1984.
4. Agarwal, B.D., and Broutman L.J., “Analysis and Performance of Fiber Composites”,
John Wiley and Sons, New York, 1990.
5. Mallick, P.K. and Newman, S., (edition), “Composite Materials Technology:
Processes and Properties”, Hansen Publisher, Munish, 1990.
ME 2031 THERMAL TURBOMACHINES L T P C
3 0 0 3
AIM:
To instruct the importance of the principles of various turbomachines
OBJECTIVE:
To understand the various systems, principles, operations and applications of different
types of turbo machinery components.
UNIT I PRINCIPLES 9
Energy transfer between fluid and rotor-classification of fluid machinery,-dimensionless
parameters-specific speed-applications-stage velocity triangles-work and efficiency.
UNIT II CENTRIFUGAL FANS AND BLOWERS 9
Types- stage and design parameters-flow analysis in impeller blades-volute and
diffusers, losses, characteristic curves and selection, fan drives and fan noise.
UNIT III CENTRIFUGAL COMPRESSOR 9
Construction details, impeller flow losses, slip factor, diffuser analysis, losses and
performance curves.
UNIT IV AXIAL FLOW COMPRESSOR 9
Stage velocity diagrams, enthalpy-entropy diagrams, stage losses and efficiency, work
done simple stage design problems and performance characteristics.
UNIT V AXIAL AND RADIAL FLOW TURBINES 9
Stage velocity diagrams, reaction stages, losses and coefficients, blade design
principles, testing and performance characteristics.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Yahya, S.H., Turbines, Compressors and Fans, Tata McGraw-Hill Publishing
Company, 1996.
REFERENCES:
1. Bruneck, Fans, Pergamom Press, 1973.
2. Earl Logan, Jr., Hand book of Turbomachinery, Marcel Dekker Inc., 1992.
3. Dixon, S.I., Fluid Mechanics and Thermodynamics of Turbomachinery, Pergamon
Press, 1990.
4. Shepherd, D.G., Principles of Turbomachinery, Macmillan, 1969.
5. Stepanpff, A.J., Blowers and Pumps, John Wiley and Sons Inc. 1965.
6. Ganesan, V., Gas Turbines, Tata McGraw Hill Pub. Co., 1999.
7. Gopalakrishnan .G and Prithvi Raj .D, A Treatise on Turbomachines, Scifech
Publications (India) Pvt. Ltd., 2002.
ME 2032 COMPUTATIONAL FLUID DYNAMICS L T P C
3 0 0 3
AIM:
To impart the knowledge of numerical techniques to the solution of fluid dynamics
and heat transfer problems.
OBJECTIVE:
To introduce Governing Equations of vicous fluid flows
To introduce numerical modeling and its role in the field of fluid flow and heat transfer
To enable the students to understand the various discretization methods, solution
procedures and turbulence modeling.
To create confidence to solve complex problems in the field of fluid flow and heat
transfer by using high speed computers.
PREREQUISITE:
Fundamental Knowledge of partial differential equations, Heat Transfer and Fluid
Mechanics
UNIT I GOVERNING EQUATIONS AND BOUNDARY CONDITIONS 8
Basics of computational fluid dynamics – Governing equations of fluid dynamics –
Continuity, Momemtum and Energy equations – Chemical species transport – Physical
boundary conditions – Time-averaged equations for Turbulent Flow – Turbulent–Kinetic
Energy Equations – Mathematical behaviour of PDEs on CFD - Elliptic, Parabolic and
Hyperbolic equations.
UNIT II FINITE DIFFERENCE METHOD 9
Derivation of finite difference equations – Simple Methods – General Methods for first
and second order accuracy – solution methods for finite difference equations – Elliptic
equations – Iterative solution Methods – Parabolic equations – Explicit and Implicit
schemes – Example problems on elliptic and parabolic equations.
UNIT III FINITE VOLUME METHOD (FVM) FOR DIFFUSION 9
Finite volume formulation for steady state One, Two and Three -dimensional diffusion
problems. One dimensional unsteady heat conduction through Explicit, Crank –
Nicolson and fully implicit schemes.
UNIT IV FINITE VOLUME METHOD FOR CONVECTION DIFFUSION 10
Steady one-dimensional convection and diffusion – Central, upwind differencing
schemes-properties of discretization schemes – Conservativeness, Boundedness,
Trasnportiveness, Hybrid, Power-law, QUICK Schemes.
UNIT V CALCULATION FLOW FIELD BY FVM 9
Representation of the pressure gradient term and continuity equation – Staggered grid –
Momentum equations – Pressure and Velocity corrections – Pressure Correction
equation, SIMPLE algorithm and its variants. Turbulence models, mixing length model,
Two equation (k-Є) models – High and low Reynolds number models
TOTAL: 45 PERIODS
TEXT BOOKS:
1. T.J. Chung, Computational Fluid Dynamics, Cambridge University, Press, 2002.
2. Versteeg, H.K., and Malalasekera, W., An Introduction to Computational Fluid
Dynamics: The finite volume Method, Longman, 1998.
3. Ghoshdastidar , P.S., computer Simulation of flow and heat transfer, Tata McGraw
Hill Publishing Company Ltd., 1998.
REFERENCES:
1. Patankar, S.V. Numerical Heat Transfer and Fluid Flow, Hemisphere Publishing
Corporation, 2004.
2. Muralidhar, K., and Sundararajan, T., computationsl Fluid Flow and Heat Transfer,
Narosa Publishing House, NewDelhi, 1995.
3. Ghoshdastidar P.S., Heat Transfer, Oxford Unversity Press, 2005.
4. Prodip Niyogi, Chakrabarty .S.K., Laha .M.K. Introduction to Computational Fluid
Dynamics, Pearson Education, 2005.
5. Introduction to Computational Fluid Dynamics Anil W. Date Cambridge University
Press, 2005.
ME2034 NUCLEAR ENGINEERING L T P C
3 0 0 3
OBJECTIVE
To gain some fundamental knowledge about nuclear physics, nuclear reactor, nuclear
fuels, reactors and safe disposal of nuclear wastes.
UNIT I NUCLEAR PHYSICS 9
Nuclear model of an atom-Equivalence of mass and energy-binding- radio activity-half
life-neutron interactions-cross sections.
UNIT II NUCLEAR REACTIONS AND REACTION MATERIALS 9
Mechanism of nuclear fission and fusion- radio activity- chain reactions-critical mass and
composition-nuclear fuel cycles and its characteristics-uranium production and
purification-Zirconium, thorium, beryllium.
UNIT III REPROCESSING 9
Reprocessing: nuclear fuel cycles-spent fuel characteristics-role of solvent extraction in
reprocessing-solvent extraction equipment.
UNIT IV NUCLEAR REACTOR 9
Nuclear reactors: types of fast breeding reactors-design and construction of fast
breeding reactors-heat transfer techniques in nuclear reactors- reactor shielding. Fusion
reactors.
UNIT V SAFETY AND DISPOSAL 9
Safety and disposal: Nuclear plant safety-safety systems-changes and consequences of
accident-criteria for safety-nuclear waste-types of waste and its disposal-radiation
hazards and their prevention-weapons proliferation.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Thomas J.Cannoly, “Fundamentals of nuclear Engineering” John Wiley 1978.
REFERENCES
1. Collier J.G., and Hewitt G.F, “Introduction to Nuclear power”, Hemisphere publishing,
New York. 1987
2. Wakil M.M.El., “Power Plant Technology” – McGraw-Hill International, 1984.
1 comments:
i want to cim book
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